Products and services

Polyamide PA12 Reinforced with 30 % Carbon Fiber — Examid® PA12 CF30

Description

Examid PA12 CF30 — an injection-molding polyamide 12 compound reinforced with 30 % chopped carbon fiber (PAN-based, not a structural CFRP prepreg). It combines the lowest water absorption in the entire polyamide range (~0.25 % in 24 h at 23 °C), electrically conductive behavior imparted by the carbon-fiber filler, high dimensional stability in humid environments and good chemical resistance to oils, fuels and alkalis. Processed by standard injection molding at a melt temperature of 240–270 °C; mold temperature 80–100 °C; preferably uniform filling, since carbon fiber tends to orient along flow lines and cause shrinkage anisotropy.

Conductive or antistatic? — the difference

Unlike static-dissipative (antistatic) grades (surface resistance 109–1012 Ω/sq), PA12 CF30 falls within the electrically conductive range: typical volume resistivity 101–104 Ω·cm, surface resistance 102–105 Ω/sq (per ISO 3915 / IEC 60093). This allows the compound to be used where simply "not accumulating" charge is not enough — for reliable static drainage and current dissipation in ATEX zones, housings of ESD-sensitive electronics, and assemblies in contact with light hydrocarbons. The exact resistance depends on fiber orientation within the part — in weld-line zones and thin walls it can be 1–2 orders of magnitude higher.

Advantages

  • The lowest water absorption in the entire polyamide range — stable dimensions under high humidity and in contact with fuels and lubricants
  • Electrically conductive behavior from carbon fiber (no carbon black), "clean" channel walls
  • High specific stiffness (modulus per unit mass) thanks to the low density of PA12 + CF
  • Good chemical resistance to oils, gasoline, diesel, hydraulic fluids, weak acids and alkalis
  • Inherent PA12 resistance to hydrolysis and stress cracking — an advantage over PA6/PA66 CF30 in northern and offshore applications
  • Low permanent set under dynamic loading

Limitations — honestly

  • Not a structural CFRP. This is an injection-molding compound with discrete fiber (0.2–0.4 mm length after processing) — not used in primary load-bearing structures (fuselage skin, spars, wings). Used in secondary and interior aerospace parts.
  • Anisotropy of shrinkage and modulus along flow lines — requires well-considered gating, especially for thin-walled and asymmetric parts
  • More brittle than unfilled PA12 — not for impact-loaded structures at low temperatures without modification
  • Compound cost is 3–5 times higher than the GF counterpart
  • UV resistance is improved over base PA12, but a UV-stabilized grade or painting is recommended for long-term outdoor service
  • Dark coloration (from the naturally black CF) — color matching is limited

Target applications

Automotive: fuel systems (assemblies with electrostatic drainage), quick-connect fuel line couplings, pressure and temperature sensor housings, brake system components, brackets.

Aerospace (secondary structures): cable routing brackets, harness holders, connector and backshell housings, cabin air duct guides, auxiliary sensor housings. Not intended for skin panels or load-bearing structural elements.

Oil and gas, ATEX: housings of portable instruments for explosive atmospheres, downhole connectors, protective covers for cable glands, pump components in hydrocarbon media.

Electronics and instrumentation: housings of ESD-sensitive devices, PCB holders, chip shipping containers, wafer-handling guides.

Industrial robotics and UAVs: lightweight load-bearing manipulator links, servo drive housings, drone frame components wherever stiffness plus ESD protection is required.

Medical and sports: positioners for X-ray diagnostics (low radiation absorption), orthosis and prosthesis components, frames and fittings for high-end carbon-composite bicycles.

Global equivalents

Comparable grades in the portfolios of leading manufacturers: Evonik Vestamid L-CF30 (PA12, 30 % CF), Arkema Rilsamid AECTL/Rilsan PAECTL (PA11/PA12 + CF), EMS-Grivory Grilamid LV-3CF (PA12 + 30 % CF), RTP Imagineering Plastics 200 AR series (PA12 + CF). Examid PA12 CF30 is offered as a technologically and parametrically comparable localized alternative with flexibility in logistics, minimum batch size and property customization on request.

The stated values are measured using in-house methods close to the corresponding ISO and GOST standards. The information is provided for reference only and does not constitute an official technical data sheet for a batch. Please request the TDS and MSDS for the specific batch before industrial use.

Polyamide PA12 Reinforced with 30 % Carbon Fiber — Examid® PA12 CF30
Parameter
Unit
Value
Density
g/cm³
1.15* (ISO 1183-1)
Water absorption (saturation, 23 °C)
%
1.1* (ISO 62)
Moisture absorption (air, 23 °C, 50 % RH)
%
0.6* (ISO 62)
Rheological properties:
Mold shrinkage (parallel to flow)
%
0.1* (ISO 294-4)
Mold shrinkage (transverse to flow)
%
0.3* (ISO 294-4)
Mechanical properties:
Tensile modulus
MPa
15000* (ISO 527-1/-2)
Tensile strength
MPa
160* (ISO 527-1/-2)
Elongation at break
%
3.5* (ISO 527-1/-2)
Charpy impact strength (unnotched, 23 °C)
kJ/m²
65* (ISO 179-1/1eU)
Charpy impact strength (unnotched, −30 °C)
kJ/m²
65* (ISO 179-1/1eU)
Charpy impact strength (notched, 23 °C)
kJ/m²
20* (ISO 179-1/1eA)
Charpy impact strength (notched, −30 °C)
kJ/m²
15* (ISO 179-1/1eA)
Shore D hardness (15 s)
82* (ISO 868)
Thermal properties:
Melting temperature (Tm)
°C
180* (ISO 11357-3)
Heat deflection temperature (HDT/A, 1.8 MPa)
°C
165* (ISO 75-2)
Coefficient of linear expansion (parallel to flow)
ppm/K
10* (ISO 11359-2)
Coefficient of linear expansion (transverse to flow)
ppm/K
130* (ISO 11359-2)
Electrical properties:
Resistivity
Ω·m
100*
*
Typical data for this polymer class, for reference.
The stated values are measured by internal test methods close to the corresponding ISO and GOST standards. The information is for reference only; we recommend using the technical data after agreement with the supplier and signing of a normative technical specification.